**Exclusive Interview: An Anti-Dust Device for Dust Removal Equipment – Shenzhen Chuangzhilian Technology Development Co., Ltd.**
Dust removal equipment failure or damage to the dust bag can lead to increased dust concentration, resulting in excessive emissions or even damage to production equipment and, in severe cases, dust explosions. These issues are major concerns for manufacturing companies. With tightening environmental regulations and growing emphasis on safety, preventing such hazards has become a top priority.
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Fortunately, the dust content/concentration analyzer and transmitter developed by Shenzhen ChuangZhiLian Technology Development Co., Ltd. can detect changes in dust concentration in real time, alerting companies to potential problems and enabling timely action. This helps reduce dust-related issues effectively.
Dust removal equipment needs a monitoring line of defense.
“For the company’s dust removal efficiency, the focus is often on the final discharge. However, monitoring at the outlet of the dust removal equipment is more effective,†said Ni Zhigang, Sales Manager at Shenzhen ChuangZhiLian. The reporter learned that current environmental monitoring primarily focuses on the chimney, checking whether the dust concentration in exhaust emissions is within standard limits. But how to monitor the dust removal equipment’s outlet and what method is better?
Ni Zhigang’s experience comes from his work in the steel industry. Steel companies typically use blast furnace gas residual pressure turbine power generation units (TRT), which convert the pressure and heat energy of blast furnace gas into electricity. These systems are crucial for economic benefits but also expensive, with installation costs exceeding 10 million yuan.
However, these devices face a dangerous enemy—dust. High-speed operation of TRT can cause serious damage if dust concentration exceeds limits, leading to costly repairs. To prevent this, dust content/concentration analyzers were introduced. Originally imported from the U.S., these devices are now produced domestically by Shenzhen ChuangZhiLian.
“Our analyzer inserts a probe into the pipeline, detects dust concentration, and sends data to displays or computers, allowing staff to monitor clearly,†said Ni Zhigang. Compared to terminal monitoring, this system identifies issues earlier and provides targeted insights. It helps pinpoint mechanical failures or damaged bags through dust concentration curves.
Shenzhen ChuangZhiLian was established in 2009 and initially acted as an agent for similar equipment. After gaining user feedback and market recognition, the company invested heavily in R&D and hired experts to develop its own products.
After three years of development, their analyzer performs as well as U.S. models but at a much lower cost. Its minimum measurement range reaches 0.1 PA, a level achieved by only a few global companies. The device holds several patents and fills a gap in the domestic market.
PA is a very small unit, equivalent to 0.000001 microamperes. Most analyzers on the market can only reach the milliamp level, but Shenzhen ChuangZhiLian’s system can detect finer particles with higher accuracy. This makes it ideal for industries like steel, where early detection is critical.
For example, during backflushing processes, dust concentration spikes occur. The analyzer can capture these peaks and help determine if the bag is aging or damaged. Many competitors’ systems fail to detect such changes, making Shenzhen ChuangZhiLian’s solution more reliable.
A steel plant manager from Shaoguan noted that before using the analyzer, they lost significant revenue due to equipment damage. After installation, the company could quickly identify and fix issues, saving money and reducing downtime.
Another user from Guangxi expressed gratitude, stating that the product reduced labor intensity and saved costs. By enabling targeted maintenance, the analyzer helped the company save both time and resources.
As a key player in the environmental protection industry, Shenzhen ChuangZhiLian emphasizes quality, accuracy, and affordability. Their analyzers are not inferior to imported models but offer a more cost-effective solution. They have also developed a transmitter version, which is more affordable and suitable for most businesses.
The devices are easy to install and require no calibration. Once set up, they operate with minimal maintenance. The probe is durable and resistant to wear, ensuring long-term performance without frequent replacement.
With increasing environmental regulations, dust removal systems have become essential for many industries. Installing an analyzer at the dust collector’s outlet allows early warnings, preventing costly violations and protecting the environment.
“We believe our products will bring value to the environmental protection sector,†said Ni Zhigang. “Our goal is to provide reliable, cost-effective solutions that support sustainable development.â€
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