As one of the first engineering machinery enterprises selected as one of the 46 pilot projects for smart manufacturing in China, Sany Heavy Industry took the lead in completing the transformation of intelligent manufacturing and became the benchmark for the transformation and upgrading of China's manufacturing industry.
Ten years ago, Sany Heavy Industry recognized that the Internet of Things will play an increasingly important role in the construction machinery industry, and began to conduct research on the core components and related technologies of the construction machinery IoT. Sany Heavy Industry has become the first enterprise in China to apply GPS systems in the construction machinery industry, enabling the identification, location, tracking, monitoring, diagnostic processing and enterprise production management of global equipment.
Since 2008, Sany Heavy Industry has begun to build a “terminal + cloud†industrial big data platform, actively explore the application of big data in improving industrial efficiency, and proposed the construction of equipment remote control digital factory, and opened up the exploration of intelligent manufacturing. In 2016, one year after being identified as the first batch of intelligent manufacturing pilot demonstration projects of “Made in China 2025â€, Sany Heavy Industry submitted a satisfactory answer to the country.
Today, the No. 18 workshop of the Changsha Sany Heavy Industry Headquarters covers an area of ​​100,000 square meters and is divided into six major functional areas: assembly area, high-precision machine plus area, structural parts area, Liku area, exhibition hall and landscape area. The full application of digital factory simulation technology for program design and verification has greatly improved the scientific nature of the planning and the rationality of the layout.
Especially in the production workshop, every production process, every quality inspection, and the labor of each worker are recorded; 65 workers can realize the simultaneous start of 140 robots; each production line in the workshop can be mixed at the same time. More than 30 different types of mechanical equipment can support 10 billion production value, 5 seconds to go offline with one excavator, 1 hour offline and one pump. In the three-dimensional warehouse, several AGV cars are like unmanned cars, and they can automatically transport the parts to the corresponding position. After scanning, the display and operation guide appear on the display.
In addition, in the information control center, Sany Heavy Industry can accurately position the excavators thousands of kilometers away through the remote control system, and monitor the operation status of the machine in real time. At the same time, each machine is connected to the IoT big data backstage through controllers, sensors and wireless communication modules. Each shovel and every action forms a trace of data, thus building the big data foundation of Sany Heavy Industry.
In fact, Sany Heavy Industry has achieved such great achievements thanks to its creation of an industrial IoT platform. Sany China has installed industrial intelligent gateways for all factory equipment, and also equipped with intelligent terminals or smart phones for after-sales vehicles and service engineers to “connect†equipment and service resources. In the end, Sany Heavy Industry invested a total of 1 billion yuan for 8 years, and realized more than 200,000 construction machinery data accesses worldwide through the industrial Internet of Things platform.
According to He Dongdong, senior vice president of Sany Heavy Industry, “This system was originally built to provide better after-sales service to customers. Now, it can provide key data reference for the production and sales of Sany Heavy Industry. We can know every The market heat of the market is very helpful for guiding us to make sales forecasts and making production forecasts. Moreover, the changes in the usage trends of different models and different products will help us to determine which products will be developed in the future and which will be relatively Said to be reduced."
In the "Made in China 2025" action plan released by the Chinese government in 2015, intelligent manufacturing has been identified as the main direction of the deep integration of the new generation of information technology and manufacturing technology. Therefore, the president of Sany Heavy Industry Xiang Wenbo believes that the company's future development will proceed from two directions: "One is the intelligentization of products, this is one of our directions; the other is the intelligentization of the production process, this is a direction, that is to say The production line is intelligent. It has the ability to self-judgment, self-test, self-correction, self-improvement, and ability to respond to the external environment. This is the future direction. Sany will work hard from these aspects."
At present, Sany Heavy Industry's overseas sales account for 45% of total revenue, and its products have been sold to more than 100 countries and regions around the world. Sany Heavy Industry is vigorously promoting “Big Data†and “Internet of Things†and has become a representative of the transformation and upgrading of traditional Chinese manufacturing to “smart manufacturingâ€. In the future, Sany Heavy Industry will further increase its internationalization level and let the brand-new “Made in China†go to the world.
Sany Heavy Industry explores the successful transformation of industrial big data into a "smart model"
At one time, Sany Heavy Industry used the same discrete manufacturing method as other companies to process and produce. This manufacturing model is scattered and independent, and requires a lot of manpower and material resources to cooperate in order to complete the production of the product. With the increase of labor costs and the deep development of the construction machinery industry, this manufacturing model can no longer meet the high-quality development needs of enterprises.
Ten years ago, Sany Heavy Industry recognized that the Internet of Things will play an increasingly important role in the construction machinery industry, and began to conduct research on the core components and related technologies of the construction machinery IoT. Sany Heavy Industry has become the first enterprise in China to apply GPS systems in the construction machinery industry, enabling the identification, location, tracking, monitoring, diagnostic processing and enterprise production management of global equipment.
Since 2008, Sany Heavy Industry has begun to build a “terminal + cloud†industrial big data platform, actively explore the application of big data in improving industrial efficiency, and proposed the construction of equipment remote control digital factory, and opened up the exploration of intelligent manufacturing. In 2016, one year after being identified as the first batch of intelligent manufacturing pilot demonstration projects of “Made in China 2025â€, Sany Heavy Industry submitted a satisfactory answer to the country.
Today, the No. 18 workshop of the Changsha Sany Heavy Industry Headquarters covers an area of ​​100,000 square meters and is divided into six major functional areas: assembly area, high-precision machine plus area, structural parts area, Liku area, exhibition hall and landscape area. The full application of digital factory simulation technology for program design and verification has greatly improved the scientific nature of the planning and the rationality of the layout.
Especially in the production workshop, every production process, every quality inspection, and the labor of each worker are recorded; 65 workers can realize the simultaneous start of 140 robots; each production line in the workshop can be mixed at the same time. More than 30 different types of mechanical equipment can support 10 billion production value, 5 seconds to go offline with one excavator, 1 hour offline and one pump. In the three-dimensional warehouse, several AGV cars are like unmanned cars, and they can automatically transport the parts to the corresponding position. After scanning, the display and operation guide appear on the display.
In addition, in the information control center, Sany Heavy Industry can accurately position the excavators thousands of kilometers away through the remote control system, and monitor the operation status of the machine in real time. At the same time, each machine is connected to the IoT big data backstage through controllers, sensors and wireless communication modules. Each shovel and every action forms a trace of data, thus building the big data foundation of Sany Heavy Industry.
In fact, Sany Heavy Industry has achieved such great achievements thanks to its creation of an industrial IoT platform. Sany China has installed industrial intelligent gateways for all factory equipment, and also equipped with intelligent terminals or smart phones for after-sales vehicles and service engineers to “connect†equipment and service resources. In the end, Sany Heavy Industry invested a total of 1 billion yuan for 8 years, and realized more than 200,000 construction machinery data accesses worldwide through the industrial Internet of Things platform.
According to He Dongdong, senior vice president of Sany Heavy Industry, “This system was originally built to provide better after-sales service to customers. Now, it can provide key data reference for the production and sales of Sany Heavy Industry. We can know every The market heat of the market is very helpful for guiding us to make sales forecasts and making production forecasts. Moreover, the changes in the usage trends of different models and different products will help us to determine which products will be developed in the future and which will be relatively Said to be reduced."
In the "Made in China 2025" action plan released by the Chinese government in 2015, intelligent manufacturing has been identified as the main direction of the deep integration of the new generation of information technology and manufacturing technology. Therefore, the president of Sany Heavy Industry Xiang Wenbo believes that the company's future development will proceed from two directions: "One is the intelligentization of products, this is one of our directions; the other is the intelligentization of the production process, this is a direction, that is to say The production line is intelligent. It has the ability to self-judgment, self-test, self-correction, self-improvement, and ability to respond to the external environment. This is the future direction. Sany will work hard from these aspects."
At present, Sany Heavy Industry's overseas sales account for 45% of total revenue, and its products have been sold to more than 100 countries and regions around the world. Sany Heavy Industry is vigorously promoting “Big Data†and “Internet of Things†and has become a representative of the transformation and upgrading of traditional Chinese manufacturing to “smart manufacturingâ€. In the future, Sany Heavy Industry will further increase its internationalization level and let the brand-new “Made in China†go to the world.
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